Choosing the right carry-on luggage can make or break your travel experience. As someone who’s always on the move, I know how important it is to have a suitcase that’s durable, secure, and easy to maneuver. That’s why I was excited to collaborate with Level8 to test out their Gibraltar Aluminum Carry-On 20”—a sleek, all-metal suitcase designed for frequent travelers.
For frequent travelers, a good carry-on isn’t just about fitting within airline size limits—it needs to be built to last. Level8, a well-known luggage brand, has positioned itself as a premium choice for travelers looking for high-quality gear, and the Gibraltar Aluminum Carry-On 20″ is no exception.
Made from aerospace-grade aluminum-magnesium alloy, this carry-on promises exceptional durability, high security with dual TSA locks, and ultra-quiet wheels for seamless mobility. It’s designed to be a stylish yet functional travel companion, ideal for both business and leisure travelers.
However, aluminum luggage often comes with a higher price tag and some trade-offs, such as weight and susceptibility to scratches. So, does the Level8 Gibraltar Aluminum Carry-On live up to the hype? After testing it out on multiple trips, here’s what I found.
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Unboxing & First Impressions
The Level8 Gibraltar Aluminum Carry-On 20″ arrives in premium packaging, reflecting the high-end nature of the product. The moment you unbox it, you can tell this isn’t an ordinary suitcase.
Unlike lightweight polycarbonate luggage, the Gibraltar has a solid, reinforced aluminum shell that immediately feels durable. The aluminum-magnesium alloy exterior gives it a sleek, industrial look, available in two colors: silver and dark gray. The brushed-metal finish enhances its premium aesthetic, making it stand out in a crowd.
One of the first things I noticed was its reinforced aluminum corners. These are built to absorb impact, a crucial feature for travelers who frequently check their luggage or navigate rough terrain. However, aluminum luggage is known to show scratches and dents over time.
While this doesn’t affect functionality, it’s something to consider if you prefer a suitcase that maintains a pristine appearance.
Design & Build Quality
The Level8 Gibraltar Aluminum Carry-On is built with security and durability in mind. Unlike traditional soft-shell carry-ons that rely on zippers, this suitcase features a latch-lock system with dual TSA-approved combination locks.
This design significantly reduces the risk of tampering and adds an extra layer of protection, making it ideal for travelers carrying expensive electronics, camera gear, or business essentials.
One of the best features of this carry-on is its ultra-quiet 360° spinner wheels. These wheels glide effortlessly on airport floors, sidewalks, and even rougher surfaces. Combined with the four-stage telescopic handle, which adjusts smoothly to different heights, this makes maneuvering through crowded airports effortless.
The handle itself feels sturdy and well-constructed, with minimal wobbling when fully extended—a major plus compared to cheaper alternatives.
Weight & Portability
One trade-off with aluminum luggage is weight. The Gibraltar weighs 10 lbs (4.5 kg), which is heavier than most polycarbonate carry-ons. This added weight can be noticeable, especially when lifting it into overhead compartments. Some airline companies also have a weight restriction for carry-ons.
The smooth-rolling wheels and ergonomic handles help offset the slight inconvenience, making it relatively easy to transport despite its weight.
If you typically wheel your suitcase rather than carry it, the extra weight won’t be a major issue. But if you prefer ultra-lightweight luggage, this may not be the best fit.
Scratch & Dent Resistance
As expected with aluminum luggage, the Gibraltar is prone to minor dents and scratches over time. This is simply the nature of the material. Some travelers embrace this as part of the suitcase’s “character,” but if you prefer a carry-on that remains pristine, a polycarbonate option might be a better choice.
That said, the brushed-metal finish helps minimize the visibility of surface scratches, making them less noticeable compared to a glossy finish. If you want a carry-on that ages gracefully while maintaining its premium appeal, this is one of the better aluminum options available.
Interior & Storage Capacity
Inside, the Gibraltar Aluminum Carry-On 20″ is designed with organization in mind. While it doesn’t have external pockets (as expected with aluminum cases), its interior is well-structured for efficient packing.
It features two spacious compartments, each secured with zippered dividers and mesh pockets. These dividers help keep items in place and prevent them from shifting during transit. Whether you’re packing for a weekend trip, a short business trip, or a carry-on-only journey, this setup ensures everything stays neatly arranged.
The suitcase has a rigid frame, so it doesn’t offer the same expandability or flexibility as soft-sided luggage. If you tend to overpack, you might need to be more strategic with your clothing choices.
In terms of capacity, the Gibraltar is well-suited for minimalist travelers, but if you like to pack extra outfits or souvenirs, you might find its space slightly restrictive. Still, for short trips and business travel, it provides more than enough room.
Looking for something with more space? Check out our review of the Level8 Voyageur Luggage!
Performance in Real-World Travel
To truly test the Level8 Gibraltar Aluminum Carry-On, I took it on a few different trips, including a domestic flight and a weekend getaway. One of the biggest selling points of this suitcase is its ease of mobility.
The 360° spinner wheels lived up to their promise—gliding effortlessly across different surfaces, from airport terminals to cobblestone streets.
The telescopic handle remained sturdy throughout, without the wobble you sometimes find in cheaper carry-ons. Whether pulling the suitcase upright or tilting it for a quick maneuver, it felt stable and well-balanced.
Even when fully packed, I didn’t experience any frustrating resistance from the wheels, which is a crucial factor for anyone who frequently rushes through busy airports.
Security was another standout feature. The dual TSA-approved locks felt more secure than a traditional zipper system. Knowing that my belongings were protected without the vulnerability of zippers made me feel more at ease, especially when leaving the suitcase unattended in a hotel room or during layovers.
This feature is particularly beneficial for travelers like me carrying expensive tech, like cameras, laptops, or drones.
Durability After Multiple Trips
After using the Gibraltar Aluminum Carry-On for several trips, I noticed a few minor scuffs and scratches, especially around the edges. This is expected with aluminum luggage—while it’s incredibly strong, it does show wear more easily than polycarbonate.
However, the reinforced corners did a great job of protecting the suitcase from dents after being placed in overhead compartments and sliding into luggage bins.
The aluminum-magnesium alloy construction still felt rock solid, with no signs of warping or damage. The latches remained secure, and the wheels showed no significant wear despite frequent use. If anything, the small scuffs gave the suitcase a more rugged, well-traveled look, which some people actually prefer.
Packing Experience & Storage Efficiency
One area where the Gibraltar Aluminum Carry-On really shines is organization. The fully lined interior and zippered compartments made packing a seamless process. Unlike soft-shell luggage, where items can shift around, the structured frame kept everything neatly in place.
I could fit enough for a 3-4 day trip without issue, though if you tend to pack extra outfits or shoes, space might feel a bit limited. Since the suitcase doesn’t expand like some soft-shell models, it requires a bit more strategic packing.
One thing to note: because this is a hard-shell suitcase, you don’t get any external pockets for quick access to travel essentials. If you’re someone who likes to keep a book, passport, or boarding pass handy in a zippered front compartment, you’ll need to store those in a separate personal item.
Airline Compatibility & Overhead Storage Fit
At 20 inches, the Gibraltar Carry-On meets the size requirements for most major airlines’ carry-on restrictions. However, because it’s slightly heavier than a polycarbonate suitcase, it’s worth double-checking weight limits if you’re flying on budget airlines with stricter policies.
When placing it in the overhead bins, I didn’t have any issues—it fit perfectly on domestic flights, and its structured design made it easier to slide in without worrying about overstuffing. However, if you’re flying on a smaller regional jet, you might need to store it sideways.
Price vs. Value: Is It Worth It?
The Level8 Gibraltar Aluminum Carry-On is undeniably a premium suitcase, and its price reflects that. Compared to standard polycarbonate luggage, it’s on the higher end of the spectrum.
But when compared to other aluminum carry-ons from brands like Rimowa or Away, it offers excellent value without reaching the ultra-premium price range.
What you’re paying for is superior durability, enhanced security, and a sleek design that stands out. If you travel frequently and want a carry-on that will last for years, the investment is worth it. However, if you prefer something lightweight or need expandable storage, a polycarbonate option might be a better fit.
Find out what others have to say about the Gibraltar Aluminum Carry-On 20″here!
Who Should Buy the Level8 Gibraltar Aluminum Carry-On?
This suitcase is ideal for:
- Frequent travelers looking for a durable, long-lasting carry-on.
- Business travelers who want a sleek, professional design.
- Anyone carrying valuable items and prioritizing security.
- Travelers who prefer hard-shell luggage and don’t mind minor scuffs over time.
It may not be the best choice for:
- Travelers who need a lightweight carry-on.
- Those who prefer external pockets for quick access.
- Budget-conscious travelers looking for an entry-level suitcase.
Final Thoughts
The Level8 Gibraltar Aluminum Carry-On 20″ strikes a balance between luxury, security, and practicality. Its aerospace-grade aluminum shell, reinforced corners, and dual TSA locks make it one of the most secure carry-ons available, while the ultra-quiet spinner wheels and sturdy handle ensure effortless maneuverability.
Though it’s slightly heavier than polycarbonate alternatives and prone to cosmetic scuffs, these are minor trade-offs for a suitcase built to last. If you’re looking for a stylish, durable carry-on that stands out from the crowd, the Gibraltar Aluminum Carry-On is a fantastic investment for serious travelers.